INCREASING SAG MILL CAPACITY AT THE COPPER MOUNTAIN . INCREASING SAG MILL CAPACITY AT THE COPPER MOUNTAIN MINE THROUGH THE ADDITION OF A PRE-CRUSHING CIRCUIT. ABSTRACT . Copper Mountain's concentrator was commissioned in May 2011. The circuit consists of a 34' x 20' EGL SAG mill, a Raptor 900 pebble crusher and two …
With the development of the world's largest SAG mill, Ø40'x29', Outotec responds to the need by offering increased efficiency, effective grinding conditions and improved mill capacity up to 15% with reduced energy consumption. Outotec has recently been awarded a contract to deliver one of the largest grinding mills in the world.
The SAG mill was sized with 746 kW to give a 25% contingency for power swings on the calculated power. The ball mill was sized at 1120 kW. Total installed power for comminution exceeded that required for conventional grinding by a factor of 1.163 (including secondary crushing).
Gearless Mill Drives. Antamina Compania Minera Antamina S.A. Peru Project One SAG Mill and 3 Ball Mill Drive Systems Capacity SAG Mill 1000 th Ball Mills 1000 th Consultant Bechtel USA Mill Builder FFE Minerals USA Mill Size SAG Mill 38 feet1158 m Ball Mills 24 feet732 m Ore processed CopperZinc Drive Rating SAG Mill 201 MW 923 rpm Ball Mills 112 MW 1138 rpm
SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is filled with balls partially.
capacity of sag mills in mineral ore processing. Jul 15 2020 · SAG mill – Large pieces of ore coming for grinding with a small addition 810 of the mill volume of steel balls with a diameter of 100150 mm In some cases steel or castiron cymbals are used as a grinding medium representing bodies in the form ...As a leading global manufacturer of crushing equipment, milling …
Outotec will deliver a high-capacity, high-powered Premier TM SAG mill to Northern Star Resources Ltd's Thunderbox gold mine expansion located in Yandal Belt, north of Kalgoorlie in Western Australia. The typical value of such a delivery is approximately €15 million depending on the final scope.
SAG mills are the main workhorses in the majority of comminution circuits globally. They need to be fed and kept working round the clock. But challenges can arise when capacity is not optimised causing unnecessary downtime and liner wear leading to the one sound operators do not want to hear - the sound of the mills standing still.
Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Amstar SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.
Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.
SINGLE STAGE SAG/AG MILLING DESIGN - Orway Mineral . SINGLE STAGE SAG/AG MILLING DESIGN ABSTRACT Single stage semi-autogenous / autogenous (S/AG) milling has become a common design for a variety of ore . capacity is too high for a single SAG mill, a two stage grinding or alternate circuit is generally recommended. . 1 AG mill Competent ore - …
Outotec will deliver a high-capacity, high-powered Premier™ SAG mill to Northern Star Resources Limited's Thunderbox gold mine expansion located in Yandal Belt, north of Kalgoorlie in Western Australia. The typical value of such a delivery is approximately EUR 15 million depending on the final scope.
Outotec will deliver a high-capacity, high-powered Premier™ SAG mill to Northern Star Resources Limited's Thunderbox gold mine expansion located in Yandal Belt, north of Kalgoorlie in Western Australia. The typical value of such a delivery is approximately 15 million depending on the final scope. The order has been booked in Minerals' first half of 2021 orders …
Antamina Compania Minera Antamina S.A. Peru Project: One SAG Mill and 3 Ball Mill Drive Systems Capacity: SAG Mill 1000 t/h Ball Mills 1000 t/h Consultant: Bechtel, USA Mill Builder: FFE Minerals, USA Mill Size: SAG Mill 38 feet/11,58 m Ball Mills 24 feet/7,32 m Ore processed: Copper/Zinc Drive Rating: SAG Mill 20,1 MW, 9,23 rpm Ball Mills 11,2 MW, 11,38 rpm
The throughput capacity and efficiency of a SAG mill are affected by the significant recirculated load derived from over-size discharge product (critical size "pebble" discharge) that is screened out and may be stockpiled or requires secondary crushing prior …
Mill Capacity Open SAG Plant Diameter, feet Diameter, feet Long, feet Screen tph Wide, mm Long, mm Area, % C.M.D.I. Collahuasi 32 14,4 13,6 No 1.320 15 30 27,0 Minera Los Pelambres 36 15,9 16,4 No 2.912 17 38 26,0
With the development of this SAG mill, Outotec responds to the need by offering increased efficiency, effective grinding conditions and improved mill capacity up to 15 % with reduced energy consumption. The grinding mill is planned to be installed during 2014 at First Quantum's Kansanshi Copper Mine in Zambia.
Similar to the impeller design affecting pump capacity, the pulp lifter design affects the discharge capacity (or mill throughput) of AG and SAG grinding mills. Generally, the discharge from AG/SAG mills consists of one or both of the following components: slurry (water and finer particles) and pebbles (20-100 mm).
In general, the SAG mill manufacturers will control the addition amount of medium such as steel ball at 2-8%, so that the capacity of semi SAG mill to process materials can be increased by 10-30%. The SAG mill liners wear will increase by 15% due to the impact of medium such as steel ball during the SAG mill operation.
PT Freeport Indonesia, and others with 11.6-m mills) have installed SAG mills of 20 MW. Gearless drives (wrap-around motors) are typically used for large mills, with mills of 25 MW or larger having been designed. Several circuits have …
Sag Mill Liner Design - Mineral Processing Metallurgy. Based on experience mill-liner designs have moved toward more open-shell lifter spacing increased pulp lifter volumetric capacity and a grate design to facilitate maximiing both …
The capacity of the SAG mill is related to lots of factors such as feed size, size distribution, discharge size and grindability, etc., and it should be confirmed according to the actual situation. SM40*14'——means it is a dry mill.
The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm.
A stable SAG mill performance enables operations to push the limit to maximize throughput. Control strategy implementation In the above graph, the progress of a well-implemented control strategy is to change from an unstable, highly variable operation to a stable, optimized SAG mill with a responsive controller adapting to dynamic ore and production variability.
The SAG mill trommel screen provides a simple mechanism to classify large volumes of mill product.. Many designers and mill operators believe that the benefits of simplicity and the ability to handle throughputs in excess of 5 000 tph of solids make trommels the preferred equipment for this application.
200000 tonne capacity SAG Mill. Svedala Krupp 11 MW drive. 60 x 89 10.4m x 5.1 m. Screen. 7mm aperture. . The Authors wish to thank Ernest Henry Mining management for their . Details Cadia Sag Mill Back In Operation - Mining Magaine